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DFM: DESIGN FOR MANUFACTURING
Circuits West is implementing this new automation tool as a way to streamline each step of the manufacturing process and ensure that your printed circuit boards are delivered to you accurately and efficiently. Benefits to users: - Reduced Cost: Helps identify design errors early and minimizes the need for more turns and costly corrections later.
- Reduce Time: Design a PCB more quickly by following pre-defined manufacturing guidelines
- Process Simplification: Eliminate guideline interpretations and potential manufacturing errors.
Upload FilesWhat DFM ChecksView Sample Report
CircuitsWest CAPABILITIES
CWI POLICIES AND SUPPORT
Thank you for considering us for your PCB needs. Because Circuits West is committed to helping you meet your objectives, we want this part of the process to be as easy as possible. In anticipation of potential needs, we’ve compiled these links to facilitate order placing.
CURRENT SPECIALS
We're happy to announce NEW specials every month so please check with us frequently! - $59 per multi-layer, minimum 3 pieces.
- Free Tooling and Test for one complete month to all new customers.
- New Customer special: 50% discount on your first order!!
- Quarterly Special: Random Drawing. Get a chance to win with every order placed.
Click here for details!
PLACE AN ORDER
Thank you for the opportunity to serve you. We can accept your order in four easy ways: Phone, Fax, Email or right here and now online! Click here
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PCB STANDARDS
STANDARD
DEFAULT CRITERIA FOR PWB MATERIAL AND PROCESSING
NOTE:
This is an uncontrolled document, and may be superseded without notice.
To ensure that you have the latest revision, confer with your CWI
customer contact.
- GENERAL
NOTES:
- All criteria
and values stated herein apply unless otherwise specified
on customer drawings and/or specifications. Criteria and values
not provided will meet the default requirements of IPC-6012,
Table 1-1.
- Inspection
and test criteria will be based upon IPC-A-600 and IPC-6012,
Class 2.
- Multilayer
layup configurations will represent balanced construction,
selected from CWI standard designs.
- Rework:
To the extent that product rework is necessary, the acceptance
criteria will comply with IPC-7711, unless expressly stated
otherwise by the customer.
- LAMINATE:
- Multilayer
boards: FR-4 copper-clad glass-epoxy laminate (Type GFN)
and multilayer bonding material (prepreg) per IPC-4101/21 with
a minimum Tg of 140° C. Final multilayer substrate
thickness to be 0.059" ±0.007". Starting clad copper
weight to be 1 oz./ft² minimum on all internal layers and 0.5
oz./ft² minimum on external layers.
- Double
sided plated-through boards: FR-4 glass epoxy laminate (Type
GFN) per IPC-4101/21 with a minimum Tg of 110° C.
Final substrate thickness to be 0.059" ±0.007". Starting
clad copper weight to be 0.5 oz./ft² minimum.
- Non-plated
through boards: FR-4 glass epoxy laminate (Type GFN) per
IPC-4101/21 with a minimum Tg of 110° C. Final substrate
thickness to be 0.059" ±0.007". Starting clad copper
weight to be 1 oz./ft² minimum.
- MARKINGS:
- Vendor
markings: Vendor identification and date code of manufacture
will be printed or stamped on boards using non-conductive ink,
or etched in copper.
- Component
I.D.: When required, nomenclature will be printed on the
component side of the board with white non-conductive epoxy
ink or acrylate equivalent.
- PLATINGS
AND COATINGS:
- Copper
plating: Holes with lands on both sides are to be copper
plated through. Copper plating thickness will be in accordance
with IPC-6012, Class 3 (0.001" avg. minimum thickness).
When lands on artwork are smaller or the same size as the corresponding
finished holes, CWI will regard the hole as not requiring plating.
- Solderable
coating: Copper features exposed by solder mask, except
nickel/gold plated edge contacts, will be coated by hot air
solder leveling (HASL), or a modified, white immersion tin (Omikron).
CWI monitors the HASL and Omikron processes to ensure that boards
meet the solderability requirements of J-STD-003, Category 2.
- Tin-Lead
Reflow: The Printed Wiring Board industry is phasing out
Tin-Lead Reflow because of environmental and cost concerns.
CWI recommends that our customers consider the substitution
of HASL or Omikron for Tin-Lead Reflow.
- Nickel/gold
plated surfaces: For contact surfaces: a minimum
thickness of 0.8µm gold over 2.5µm nickel; and for solderable
surfaces, a maximum gold thickness of 0.8µm over a minimum
thickness of 2.5µm nickel; per Table 3-2, Class 2, of IPC-6012.
- SOLDER
MASK:
- Green
liquid photoimageable solder mask (LPISM) will be applied
over bare copper traces. The mask material will comply with
IPC-SM-840 Type B, Class III. Unless specifically prohibited
by the customer, CCI may occasionally substitute Dynachem Conformask©
2523 dry film solder mask for LPISM.
- LPISM
and tented vias: Liquid photoimageable solder mask will
not consistently cover tented vias. Vias that are covered by
solder mask in the design will be plugged when agreed upon by
CWI and the customer.
- DIMENSIONAL:
- Finished
plated through hole size tolerances will be in accordance
with IPC-D-300, Class B:
- Finished
holes up to ø 0.032" -- ±0.003"
- Finished
holes from ø 0.033" to ø 0.063" -- ±0.004"
- Finished
holes from ø 0.064" and larger -- ±0.006"
- Dimensional
tolerances, other than for hole sizes, will be in accordance
with IPC-D-300, Class B.
-
Bow and
twist will not exceed 1% for boards bearing surface mount
components, and 1.5% for all other boards.
- Unless
otherwise specified, thickness tolerances will be ±10%
of the finished board thickness, not including surface copper.
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